I canʼt deny I was a little hesitant with this monthʼs Design*Sponge theme of ﬂowers. Sure, I have some houseplants around, but when it comes to ﬂowers – Iʼm usually mowing over them. Though, to fully embrace Mayʼs theme, I started thinking… What would I make my Mom for Motherʼs Day in a kind of “middle-school shop class” style?
Iʼve had some interesting apothecary-type glass bottles laying around from an impulse purchase at American Science and Surplus, and some rough Walnut stashed in the shop. What if I use them both to make a small ﬂower vessel centerpiece? Maybe I add a little salt cellar to it as well? This project goes much easier if you have the right tools, but could be accomplished with lesser machinery with some modiﬁcations. —Matt
CLICK HERE for the full how-to after the jump!
- A belt sander with heavy grit paper
- Orbital or palm sander with ﬁner grit paper
- Drill press and forstner bit
- OSMO ﬁnish
- Soft cloths
1. From my rough of walnut, I cut a piece off and started some rough sanding on the belt sander. You can use a palm sander, but itʼs certainly going to take longer. I started out in a conventional shape, but decided to experiment with some facets and angles… just free-form sanding, but making sure my surfaces are all ﬂat. You have lots of ways to experiment here – all square edges, angles, facets, live edges, bark edges… you can pretty much try anything. Rough sand with a heavy grit (60-80) to get the general shape you want.
2. From there, I mounted the block on the lathe to cut a cellar out of it. I know lathes arenʼt readily available in most homes, but you can carve this with hand tools, or even just drill out a surface. Maybe drill out a surface for a ceramic salt cellar to be placed in it? If youʼre turning on the lathe, make sure you do it a the slowest possible speed. Since the carving is not centered, itʼs going to wobble for sure.
3. Once having the cellar shape cut and sanded on the lathe, I used my drill press and a forstner bit to cut the vessel holes. Measure your vessel and cut a hole just slightly larger. Decide how deep or high you want them sitting… and you could even angle them in for an interesting look. Please be careful if youʼre using a hand-held drill and a forstner bit… they usually get unwieldy very quickly.
4. After all my cuts and holes have been made, Itʼs time for ﬁnish sanding. This is the part I always want to rush, and it pays to relax and go slow. The more sanding you do, the better your surface will feel. I used my orbital sander with grits from 120, 180, 260, and 320. By then, youʼre getting wood incredibly smooth, and I further worked the surface with a hand sanding block and 400 grit ultra-ﬁne paper. With that last pass, youʼve got VERY ﬁne dust everywhere, so make sure you either blow it all off with compressed air, or use a tack cloth to clean the wood.
5. After sanding is complete, you can apply some ﬁnish. Since this will be touching something edible, make sure you pick a food-safe product. I have been using OSMO lately and I think itʼs great. Itʼs low VOC and made from vegetable oils and waxes. Apply some OSMO thinly with a soft cloth and follow up with a clean cloth. Then just let it cure for 12 hours.
6. Once cured, you can buff for a little more shine.
7. Lastly, add your favorite ﬁnishing salt, and pick a small ﬂower or twig from your yard to complete!